subman, Seems like you are drilling through wood (bench work) with the #60 and lower numbers larger diamater? At this time (7/11/12 to present) I am using ‘‘Irwin 15 Piece Titanium 135 degree Split Point 1/16’’ to 3/8’‘. At times I may need something larger up to (1/2’'), so I just see what I have in a hole saw (electric drill) or auger bit (hand crank).
For rolling stock, a 4-40 screw use a tap drill #43 and clear drill #31, 2-56 screw #50 tap and #42 clear, 1-72 screw #53 tap and #47 clear, 0-80 screw #56 tap and #51 clear, 00-90 screw #60 tap and #55 clear.
Edit: Below #60 would be a lower number but a larger diameter.
That drill bit set with the black base and clear dome ‘‘ROGERS DRILL STAND, COLORADO SPRINGS, COLORADO’’ went from #80 (tiny) to #61 (larger then tiny). They have served me well and you will need to replace some of them as needed from getting dull, broke or lost.
I have a very good supply between #80 and #70 bits and a good supply between #69 and #50. I do not know who makes them or what the tip degree is.
I believe, for me anyway, it was wiser to buy a running set of bits at first then before one needed replaced, buy that one in quantity, that specific size as needed.
Then you will run in to a job that will have a clearance hole molded just right for that part to go in to that hole, but there is paint in that hole, so then you hunt for the correct drill bit to clean out that hole of the paint.
You do have a ‘‘Number Size Drill Gauge’’ don’t you? It will come in handy when you need to check a bit size or wire diameter. Yes, very rarely some that I had bought were not the size that was on the package. I have a L.S.STARRETT CO. #286 gauge that goes from #80=.0135 to #61=.039