Micro Engineering problem. Test Results.

My daughter has to build a bridge.

She gets 100 popcycle sticks.
11.5 cm x 1 cm x .3 cm

Sticks must be glued together and glue can only be applied where wood contacts wood. It cannot be painted. You can cut the popcycle sticks.

You have to span 25 cm with a vertical clearance of 10 cm at the center

AT the center must be a platform 4 cm x 11 cm so weight can be added to test strength

Maximums L-40 cm H 21 cm W 11.5 cm

You are judged on:

strength
beauty
efficiency (efficiency = load/mass of bridge)

She is allowed to get help building it. As luck would have it, her dad is a model railroader.

I’m well into the project, so I’m not cheating, but how would you do it?

Chip,

I would shape it in such a way that when a load is applied to it, the sticks are in compression. Basically, and arch. That’s what I would do.

Forget the suspension bridge type deal - you’re working with all homogeneous materials here - not cables plus concrete, etc.

I say go with an arch.

(I’m not a civil engineer, but I am a mechanical engineer).

I had to do this in shop class YEARS ago. I went with a box gurder bridge with X style supports and came in second. (I don’t recall what type won first) If she can choose the glue type go with Gurrella Glue. Sand the contact points for the best adhesion. The key to a mini bridge like this is making sure the glue joints are completely dry before moving on to the next step.(good joint clamping is a must too) From my observations these bridges always fail at a weak glue joint instead of broken wood.If you want to throw the teacher a curve ball, teach your girl to make and install dowel pins from the popsicle sticks.(she’d still be using popsicle sticks)
Tell her good luck from me.

I’d go with a combo of truss and use four sticks notched at an angle for bracing underneath. So a well-glued Warren style from deck up, and below the deck there would be four sticks notched into the abuttments and also into the nether surface of the deck. You get compression support and truss tension all in one. Don’t know if the terms are correct, but you get the idea.

LOLOLOL! Warren truss is the best bet, might want to ad a couple of extra cross sections in the bridge to! And as stated use gorilla glue! I remeber doing this years ago in a shop clas I had too, my bridge never did break, but it twisted into a pretzel bu still stood, wished I could remember the weight that was on it. I got first for strength, last for beauty! Good luck to her!

I’ll post a picture when it’s done.

Triangle is the strongest shape.

I’ve thought about this before since observing a similar contest while studying civil engineering at Purdue too many years ago to post.

With no empirical data to support this, I believe that a pair of trussed arches, angled so that both are incident at the point of maximum load (the platform in your case) would provide the most strength for a given quantity of material used.

Because the arches are not vertical, they act together to inhibit lateral deflection, a precursor in many structural failures. At strategic points, X bracing between the twin arches, perpendicular to the span, would couple them together more cohesively.

Putting the bottom chord into compression may not be easy with popsicle sticks because they are so thin, but a possible method would be to cut the ends so they butt tightly together, and scab a third member on one side or the other bridging the joint. If the scab was on the outside, and coincided with the location of a transverse X brace, you’d gain significant strength.

You’d probably gain greater strength by X bracing in the “plane” of the arch, than X bracing in the plane of the road deck if you had to choose between the two, but this would require more material.

Again, with no empirical data from testing, this is hard to call, but my gut tells me that an angle of inclination of about 15 to 25 degrees would provide the best balance between resistence to vertical deflection and resistence to induced lateral deflection. The cross section then would be a truncated cone, taller than it is wide at the base, basically a standard arch only with the arches tilted in towards each other at the top.

Because wood glue can create a joint that can equal the strength of the wood itself, but also can be less, I’d prefer the arch to reside entirely below the load deck. You might equal the material strength with a glue in joint in tension, suspending the load deck from the center of the arch, but then again, you might not, so why

Two of jeffers_mz double thickness arches held parallel with notched sticks and a deck supported by popsicle I beams. The capital I in this font just doesn’t get the idea across. Do you have to deck the entire span or just the platform for the weight?

My earlier post is entirely dependent on a critical assumption, and after giving it some though, I’m not sure the assumption is valid.

Are the bases of the abutments fixed with respect to each other?

If they are, then I still like the opposing arches.

If not, if weighting the center of the span can cause the abutment bases to spread, then I’d abandon hope for efficiency in material use and proceed differently.

In that case, I’d look at an elevation view resembling an inverted “V”, each member being a fully integrated lam beam of sticks on edge.

Start with a pier, a stick laid flat, three short “blocks” laid flat, another full size flat stick, three more blocks, top middle and bottom, another flat stick, and so on until you had a built up near solid strut, one stick long, one stick width wide, and however many stick widths thick as you could afford, all glued and clamped. Same deal for the other side, and for the road deck.

Then from the base of each abutment, a diagonal extending up to slight past the center of the span, again a built up laminated beam. From the top of each pier, another diagonal of similar dimension, and almost the same angle.

Almost the same because of how the forces are going to act upon two different joints. The road deck will want to deflect under load, while the abutments want to spread apart, but the lower diagonals will try to oppose that. If you stopped there, testing to failure would eventually snap the road deck at the weakest point, in the center.

By reproducing the diagonals above the road deck, a load now induces both halves of the structure to rotate about the meeting point of the two upper diagonals. At the center of the road deck, the force changes from a bending moment which tries to break the deck in half, to a near horizontal tension, tangent to the point of rotation, the radius being the distance from the top of the upper diagonals to the road deck.

This will p

Chip,
If you have time for one more response. This is a standard project for our house. We won " two heaviest loads supported " prizes by using as many equilateral triangles as we could in a warren truss configuration. The advice on clean joints and strong glue are good. One we used Loctite 454 adhesive, the other, carpenters glue as they outlawed “trick glue”. Good luck - you should have fun if you keep your sense of humor. I always found it easier to present several solutions and let the kid reason it out themselves. Even when we didn’t win the experience was memorable.[:D] J.R.

Here’s my solution using 84 sticks.



This approach works well in popsicle sticks.

http://www.forthbridges.org.uk/railbridgemain.htm

Nice bridge Chip. Give your daughter a big congrates from me. Where will it go on the pike?

Let us know how much it holds.( I assume that’s the point of the project).

Looks like it was well-made. I hope it wins!

It’s the object of the assignment for your Kid to learn something? if you do all the work, they have learned nothing. I suggest dismantling it and let the kid do the planning, building and testing.

We worked together on it for the most part, but it was my idea of course. Still, I fear you are probably right. She might have learned more working on it by herself with coach rather than assisting me. There are a lot intangibles about the construction process I just knew how to solve from my construction days.

Art, a 300 pound man is going to step on it. I figure is should survive, but that’s a lot of weight. If he keeps the weight vertical it should be fine, but if he turns it on it’s side by accident…

Actually, the popsicle sticks are pretty easy to work with, I am planning a tressle to relplace the steel bridge my son calls Academy Bridge.

Good teaching is a tough balance between mentoring (showing by example) and coaching (guiding the pupil through the process). Chip, might be surprised that your daughter got more out of the project than you think. You might also find that she’ll look back on this year’s later with fondness.

Tom