I posted this on RYPN, should probably put it up over here as well.
I meant to post these a few months ago after seeing Ken Jones’ update on the Niagara Railway Museum’s CN Flanger project, at the Alberta Railway Museum we recently finished restoring our wood flanger, Northern Alberta 16601.
Niagara Railway Museum CN Flanger thread:
http://www.rypn.org/forums/viewtopic.php?f=1&t=43561
We also make our own tongue-and-groove out of standard 1x4 lumber, and have had good success treating it with Copper Naphthenate before painting.
We had to perform some fairly major structural repairs to the wood side frame of NAR 16601, as shown in my photos. I was not able to get any usable shots of the work that was done to shore up the rafters, the outside ends had rotted and disintegrated on most of them. One of our skilled carpenters came up with a splice design to replace the rotted section and bolt the new piece onto what remained of the original rafter. The car also received a new rolled rubber (EPDM) roof.
Our Flanger’s blade and air system was found to be in good condition, a few minor piping repairs and some grease were all that was needed to make it operational.
Here is the finished result on display outside:
https://drive.google.com/open?id=1rc0e4 … Et9pwfb_tZ
The worst rotted section of the side frame:
https://drive.google.com/open?id=11wWm8 … FOrPrUdAt-
The same section after being repaired: