Poor mans DCC conversion

On some other forums, I’ve seen posts that say you need small, specially built DCC boards to convert DC locos to DCC. It’s can’t be done ANY other way. That’s a bunch of BS! Here are pics of conversions I did with two cheap Lenz decoders salvaged from a couple of Bachmann locos. I put one of the decoders into a Proto 2000 E7 and the other went into a BB Athearn F7-A.

First the E7. The light board was removed and the decoder was hard-wired into the wire harness. The lights were changed out with 14v replacements and get their power directly from the track. The decoder controls motor functions only. After being wired in, a strip of masking tape was placed on the non-component side of the board as insulation. The board was then pressed down onto the top of the chassis and secured in place with strips of masking tape.

Now to the Athearn F7. The motor was isolated by removing the grounding tabs from the bottom of the motor and a strip of tape placed in the motor well. A ground wire pigtail was soldered to the motors ground strip. All previous wiring was removed from the top of the motor (pick-up wires from trucks and wire to headlight) and a pigtail soldered to the top of the motor. The existing pick-up wires from the trucks were soldered to the + input pads on the decoder. A ground wire was soldered to the old light bracket base on the loco frame with the other end being soldered to the - input pad on the decoder. Wires were then soldered to the + and - motor output pads and soldered to the top and bottom of the motor respectively. For lighting, I used the existing yellow-gold LED on the decoder. I put a strip of masking tape on the non-component side of the decoder, placed the decoder atop the motor and used one strip of masking tape to secure it in place. In this loco, the decoder controls motor function and lighting.

[IMG]h

All of my locos except 1 have been done that way. That 1 was an AtlasMaster SDP35. I have given up on an Athearn SW1500; there’s NO ROOM for the decoder. I’ve got it all set up; but I can’t get the decoder to fit.[banghead]

I’m having the same problem with a couple of MDC RS3’s.

You can get a DZ123 for about $16 bucks. That’s what I use for most of my non-lightboard conversions in N scale. It’ll fit just about anywhere, and take all the amps you can hand it in HO.

Lee

I managed to squeeze a Digitrax DH123 into an Athearn SW1500 (the real one, not the SW7). I had to do without lights and rebend the bracket that held the lightbulb to support the decoder, but it worked. Now I would use the DZ model, but it wasn’t available then.

I prefer to go with direct board replacement or plug-in decoders wherever possible. I don’t trust myself to do a good hard-wired decoder installation.

Jeff, the only comment I have to add, is to stop using masking tape as an insulator. The adhesive on masking tape will dry out, it is not designed for any kind of semi or permanent use. Use electrical tape or some kind of vinyl tape.

If the tape is sandwiched between the board and the chassis it’s not going anywhere.

Over time masking tape will dry out with all the heat cycles and become dry and brittle. Electrical tape won’t do that.

I use electrical tape when I have it. Those two locos were my first DCC conversions and I used what was at hand at the time.

Take a look at the TCS MC-2 decoder. It is very small and one that I have successfully hard wired into a switcher.

Poor Man’s DCC Conversion? I think not. This should be REAL Man’s DCC Conversion. Sure, plugging in is nice and easy if you’re lucky enough to have a loco that will do that, but there’s a lot of good equipment out there without plugs, and this is what you’ve got to do.

Ah, I love the smell of flux in the morning…