I just built a few mining structures and the instructions in the Evergreen do it yourself manual said that if you score the 4 sides of a window, you could bend it around a little and it would pop out. That you could do it with styrene up to .040.
Well, I found I had to pretty much score it all the way through.
What is your experience?
What about drilling a hole and using a saw–like maybe a coping saw blade?
I cut thru on three sides and then snap the fourth side. I found that using single edge razor blades worked well with a metal ruler as a guide. A # 11 blade was too thick to easily cut through.
EDIT: I have found that cutting against glass lets me put pressure on the cuts, without breaking the piece. The glass shown in the picture is over 15 years old, it holds up well.
For a glass cutting board, I use a glass cutting board ha ha ha .
No really, I bought a glass cutting board out of a bargan bin a while ago and it works just great. I think it only cost about $4.00. I suspect it is tempered but have not had any problems with it.
One side is kind of pebbled and holds my cutting mat just great. But when I want that ultra smooth surface you are talking about for window openings etc, I just turn it over and that side is as smooth as silk.
One thing I have learned is that you don’t always have to have the highly sofisticated items, quite often regular, run of the mill type goods do the trick quite well. Just keep your eyes open and use common sense, keeping in mind the job you want to do or the problem you want to solve and the solution will be far more economical than the other option.
You have to open a 1/4" dia hole in the sheet to insert the cutter head; you can fudge this a bit by using a smaller dia drill and squaring it up with a hobby knife to fit the head.
Chip, Micromark sell a “corner cutter” for window openings. You place it in your drill press and bring it down, (with the drill off obvly) its basically a 90degree blade, cuts pefect corners and speeds up things alot. I’ll try and find a link if I can, or you can just go to MM and do a search.
I don’t know if you ever thought about it, but have you ever tried using microscope slides for your glass needs.
When I helped my dad build his O scale passenger cars, we used microscope slides. They are a thicker glass and are not tempered. They also cut nicely with any type of diamond cutting bit. They make excellent windows. There some of the best glass we have dealt with. Nice rectangle shaped pieces of glass. Just a thought.