My first paying job in 1976 as an adult living on my own (and married) was with the Coast Guard, bringing home $500 a month. Rent was $170, followed by $225 for 6 months, then back to a cheaper $180 place. Not a lot left over for model railroading (or even furniture).
I was building a 4x8 with 10 turnouts. Atlas NS Custom-Line turnouts (no code 83 back then) were discounted to $8.55 according to the ads in MR. My income and the cost of track were just not matching up. So I decided I better hand lay my track to keep expenses in line, and to better spread the hobby purchases over time.
When I got the 1st oval laid, we realized $225 rent on $500 income doesn’t work. So we moved to a smaller, cheaper place which didn’t have room for a 4x8. So I down-sized to a 4x6 that started with 4 turnouts and ended up with 8 turnouts, a crossing, and a turntable.
Using Jack Work’s Birth of a Turnout in the April 1963 MR as a guide, my very first handlaid turnout (code 70) was a success, and even looked better to my eye than the Atlas Custom Line product. Total cost in materials were less than $2 per turnout (ties, spikes, rail, ballast), and I paid 95 cents each for 2 three point gauges. The needle-nose pliers, file, hack saw blade, Atlas track saw, and soldering iron I already had. I cut up a small piece of PC board from Radio Shack for the throw bars; the rest of the ties were wood.
FWIW, I’ve learned to despise cork roadbed. It’s never failed to dry and crumble - and I’ve tried cork roadbed on 3 separate occasions - given enough time. My preference to date is Homasote, but I’ve also used Celotex, Upson, redwood, and clear pine as well as cork over the years. The Northern California Narrow Gaugers have switched to 1/8" doorskin for roadbed - I may very well give that a try at my next opportunity.
I’m here to say that HO handlaid track is really not all that difficult, eve