I am wondering why you stopped using it – does blue foam and adhesive have better properties?
a: Blue foam is lighter and easier to cut and can be carved for scenic effects. But it is difficult to bend, is noisy and creates a very thick roadbed. I personally don’t like it at all.
So does everyone agree that for hand spiking (which is what I intend to do on my layout), Homasote is the best material? Or is there anything better, if money is no object?
a: Homasote is one of the best materials to hand spicke into. Some people have used soft plywood or clear pine boards, but I have not had luck with either of those and I would not use anything but Homasote or Homabed.
Should I assume here that Homasote should only be used for roadbed and rail yards? And not for layering it and for example carving it up to make hills, and mountains, rivers, landscaping and such?
a: I would not use it for scenery, there are much easier and lighter methods.
I am wondering…to mill this stuff for roadbed, would milling it on my table saw be advised? Or is this unsafe to cut on a table saw – hazardous dust etc?
a: Homasote is pressed paper so when you cut it with a saw it creates a lot of fine, fluffy grey dust. A LOT of fine, fluffy grey dust. If you are going to cut it into strips with a table saw, I would suggest moving it outside. Like any fine particle, since it isn’t air, breathing it isn’t reccommended. Its not poisonous, its just fine, fluffy grey dust, LOTS of fine, fluffy grey dust. When I have to make a few single cuts now, I use a sharp utility knife and cut the homasote. It takes a little longer, but creates ZERO dust. Personally I wouldn’t mill it, unless you want garbage cans of fine,