Hardboard Bend-ability

Hi There!!

If I were to use Hardboard as my backdrop and/or fascia, and I wanted to “round off” the corners of my room and layout…what is a good radius to use? Or to ask in another way and more specificly, how tight of an arc can I bend the hardboard? The thickness is slightly less than 1/8". Any thoughts would be appreciated.

Thanks,

Mike

Hey Mike-

I used 1/8" masonite hardboard for my fascias, and the tightest radius I had was about 14". I think I could’ve gone as tight as 12", but I chickened out. A few clamps and an extra pair of hands would be helpful.

I also kinda ‘pre-conditioned’ the bends by hanging the fascia strips between two supports and letting them sag under their own weight (plus a few lead-shot-filled weighted leather pouches). I did not sawcut any kerfs in the back or soak the boards or anything like that. Also, I’d suggest doing the work on a warm day.

Good luck. I hope this helps.

Robert

I usd 1/4" for my backdrop and I bent it until I could just start to hear it complain. 1/8" should bend tighter than mine.

I used 1/8" Masonite (a brand of hardboard) for both my layout’s fascia and for the coved corners of the backdrop. The smallest of the radii shown is, I think, about 8".

Here’s the same area as the previous photo, but after the partial second level was put in place…

My layout room is an odd shape, with 7 inside corners and 3 outside ones, and while the entire room is drywalled, I coved all 10 corners by using 1/2 drywall (applied vertically) for the majority of the room, but for at least one stud-spacing from both sides of each corner, used 3/8" drywall.
To create the coves, I used a tape measure to roughly measure the length of each curve , then cut a piece of Masonite about 2" longer. The piece was then set in place, with one side abutting against the thicker drywall. I then pushed the centre of the Masonite towards the corner, imparting a curve, which allowed the free-side of it to snap into place.
Here’s a drawing showing the set-up…

I have a 5’ x 9’ or so HO layout and used Masonite (1/8" I guess) for fascia & backdrop. On the back corners, the curved portion I recall is about 11" radius. The curved portion sits (unattached) atop the plywood tabletop, and the adjacent taller parts of the Masonite piece extend downward and are screwed to the table frame back & side pieces as fascia/backdrop in each direction.

I do not remember these curves as stressing the Masonite severely.

20190712_083658 (2) by Paul Ahrens, on Flickr

One thing I learned is that hardboad is different in different parts of the country. In California it dose not bend as easily as in other states do to restrictions in what can be used as a binder.